| Diaphragm (flexible membrane) |
DP-001 |
Separates fluid from air motor; drives pumping action |
PTFE (Teflon), Santoprene (TPV), EPDM |
AODD (double diaphragm), sanitary diaphragm pumps |
Up to 8.6 bar (125 psi) typical; material dependent |
PTFE: ≤150°C; Santoprene: ≤100°C; EPDM: ≤120°C |
5 – 150 (depends on pump size) |
6–12 months (process-dependent) |
2,000 – 10,000 |
FDA (food-grade variants), ISO 9001 (manufacturing) |
Choose material by chemical compatibility and temperature |
| Check Valve (ball/seat or flap) |
DP-002 |
Prevents backflow; ensures unidirectional flow |
Stainless steel 316, PTFE, Buna-N, Viton |
AODD, peristaltic integrations |
Typically ≤8.6 bar (125 psi) |
Up to 150°C (metal/PTFE options) |
Affects net flow; typical sizes 5 – 120 L/min |
3–12 months (abrasive fluids shorten interval) |
1,000 – 8,000 |
ANSI/ASME (where applicable), FDA for food contact |
Ball/seat better for solids; flap for viscous fluids |
| Air Valve / Spool Valve |
DP-003 |
Directs compressed air to alternate diaphragms |
Aluminum, anodized alloys, stainless steel, PTFE seals |
AODD pumps (central air control) |
Rated for typical supply 0.2–0.8 MPa (2–8 bar) |
-20°C to 80°C (seal dependent) |
N/A (controls actuation timing) |
12–24 months (seal replacement recommended) |
5,000 – 20,000 cycles (material dependent) |
ATEX (explosion-rated options), ISO 8573 (air quality) |
Proper air filtration and lubrication extend life |
| Manifold / Inlet-Outlet Assembly |
DP-004 |
Directs flow between pump chamber and ports |
Cast aluminum, stainless steel 316, engineered plastics |
AODD, hydraulic diaphragm pumps |
Up to pump rating (commonly ≤8.6 bar) |
-20°C to 150°C depending on material |
Matches pump nominal flow 5 – 500 L/min |
12–36 months visual inspection |
Varies; metal manifolds typically 10,000+ hours |
ISO 2768 (machining), FDA (for food-contact materials) |
Select metal for corrosive fluids; plastic for lightweight needs |
| O-Rings & Static Seals |
DP-005 |
Seal joints to prevent leakage |
NBR (Buna-N), Viton (FKM), EPDM, PTFE |
All pump types |
Material dependent; commonly ≤8.6 bar |
NBR ≤100°C; Viton ≤200°C; PTFE ≤260°C |
N/A |
6–18 months (process & chemical exposure dependent) |
500 – 5,000 (seal life measured in cycles/hours) |
FDA for food-grade elastomers; ISO 3601 (O-ring specs) |
Choose elastomer by chemical resistance chart |
| Pilot Piston / Spool Components |
DP-006 |
Transmit air pressure to diaphragms; control timing |
Anodized aluminum, stainless steel, PTFE seals |
AODD pumps |
Designed for standard air supply (≤8 bar) |
-20°C to 80°C (seal dependent) |
N/A |
12–24 months (monitor wear and seal condition) |
Up to 50,000 cycles with proper maintenance |
ISO 8573 (air quality), ATEX options available |
Keep air dry/filtered to avoid premature wear |
| Return Springs |
DP-007 |
Restore component positions after actuation |
Stainless steel (304/316), spring steel with coatings |
AODD and hydraulic diaphragm designs |
Mechanical component – pressure ratings determined by assembly |
-40°C to 150°C (material dependent) |
N/A |
24–60 months (corrosion- and cycle-dependent) |
10,000 – 100,000 cycles |
RoHS compliance for materials; DIN spring standards |
Select stainless grades for corrosive environments |
| Pump Housing / Casing |
DP-008 |
Structural body containing pump internals |
Aluminum, stainless steel 316, polypropylene, PVDF |
AODD, chemical diaphragm pumps |
Material-dependent; stainless designs handle higher pressures |
Plastic: ≤80°C; Stainless steel: ≤400°C (limited by seals) |
Defines pump nominal flow (5 – 500 L/min typical ranges) |
Annual inspection recommended; seals and fasteners checked more often |
>10,000 hours for metal housings with good maintenance |
ASME/ISO dimensional references; FDA for sanitary finishes |
Surface finish critical for hygienic processes |
| Bearings & Bushings |
DP-009 |
Support rotating/reciprocating elements; reduce wear |
Bronze, PTFE-lined composites, stainless steel |
AODD with rotating components, hydraulic pumps |
Design-dependent |
-40°C to 150°C (material dependent) |
N/A |
6–36 months (lubrication and wear dependent) |
5,000 – 50,000 hours |
ISO bearing standards where applicable |
Use corrosion-resistant types for wet environments |
| Gaskets & Connector Seals |
DP-010 |
Ensure leak-free joints between flanges/ports |
PTFE, compressed fiber, silicone, EPDM |
All pump assemblies |
Dependent on gasket rating |
Silicone ≤200°C; PTFE ≤260°C |
N/A |
6–24 months (compressibility & chemical exposure dependent) |
Varies widely |
FDA for food-grade gaskets; ASME flange standards |
Replace if flange leakage or deformation observed |
| Air Silencer / Muffler |
DP-011 |
Reduce exhaust noise and prevent particulate discharge |
Metal housings with sintered bronze, stainless media, polymers |
AODD and pneumatic systems |
N/A (airflow-rated) |
-30°C to 120°C |
N/A |
Inspect every 6–12 months; replace when clogged |
Depends on contamination levels |
ISO 15744 (noise/measurement guidelines) |
Regular cleaning prolongs silencer performance |
| Fasteners & Hardware (bolts, clamps) |
DP-012 |
Secure assemblies and maintain mechanical integrity |
Stainless steel 304/316, coated steel |
All pump assemblies |
Mechanical ratings per fastener grade |
-40°C to 400°C depending on material |
N/A |
Visual check each service; torque check annually |
Dependent on maintenance |
ISO metric fastener standards |
Use corrosion-resistant grades in wet/chemical zones |